Visual Counting Packaging Machine for Lelco Group (Indonesia)

Project Overview
Buyer: Lelco Group, Jakarta, Indonesia
A professional manufacturer of architectural lighting & intelligent control components. The firm struggled with inefficient manual counting & packaging for diversified lamp spare parts before equipment procurement.
Supplier: Dongguan Anxiang Intelligent (manufacturer) / Hong Kong POWERPACK (contract & documentary entity)
Trade term: FOB Shenzhen. The machine is split into 5 IPPC wooden crates marked LELCO 1/5 ~ 5/5 as shown in photo, with moisture-proof & shockproof wooden packing compliant with Indonesia’s import fumigation regulations.
Client’s Original Pain Points
Manual tally of tiny lighting fittings led to high miscount rate and frequent shipment claim from downstream clients;
Labor-intensive packaging pushed up recurring labor cost and restricted production throughput amid expanding hotel & residential lighting orders;
Frequent SKU switching of lamp accessories made manual sorting and counting extremely time-consuming.
Core Equipment Advantages
High-precision CCD Vision Counting
Equipped with industrial CCD visual inspection system to reach a counting accuracy of 99.7%, effectively eliminate overfill/shortage of small plastic & metal lighting components.
High-speed Automatic Packaging
Integrated workflow of feeding → vision counting → bag sealing greatly boosts packing speed, outperforming manual packing line in hourly output.
Flexible Parameter Adjustment
Quick recipe switch for various part specifications to fit Lelco’s mixed production of customized architectural lighting parts.
Packing & Shipment Arrangement
Packing: Complete machine disassembled and secured inside 5 solid wooden cases with inner foam cushioning; wooden cases carry standard IPPC stamp to pass Indonesian customs quarantine inspection.
Logistics: Forwarder arranges truck pickup at Anxiang’s Dongguan workshop; our side handles onsite forklift loading and China customs clearance; ocean freight plus destination clearance & inland cost borne by Lelco under FOB Shenzhen clause.
Documentation: Commercial invoice & packing list issued under Hong Kong POWERPACK’s title for client’s overseas payment and Indonesian import customs declaration.
Post-installation Benefits for Client
Counting error rate dropped from 8% (manual operation) to below 0.3%, removing compensation risks caused by miscounted cargo;
Around 60% packing labor cut, single-shift production capacity tripled to support Lelco’s business expansion;
Fast changeover between different SKUs improves production flexibility for its custom-made architectural lighting projects.